Technical Capabilities

If it flies, we can machine it.

Complete in-house machining, inspection, and documentation for aerospace and defence components.

5-Axis CNC Milling

Our DMG Mori and Mazak multi-axis machining centres handle complex aerospace geometries that require simultaneous 5-axis interpolation. We run lights-out where programmes permit, and every setup is qualified with a first-piece inspection before production begins.

  • Equipment: DMG Mori DMU 65 monoBLOCK (×3), Mazak Variaxis i-700 (×2)
  • Travel: Up to 650mm × 650mm × 560mm
  • Tolerance: ±0.0002" (±0.005mm) typical
  • Surface finish: To 16 Ra µin

CNC Turning & Mill-Turn

Precision turned parts from 0.25" to 18" diameter on Mazak Integrex and Okuma LT multi-tasking centres. Sub-spindle and live tooling enable complete part production in a single setup — reducing fixturing variation and lead time.

  • Equipment: Mazak Integrex i-200 (×4), Okuma LB3000 EX II
  • Capacity: 0.25"–18" diameter, up to 60" length
  • Operations: Turning, milling, drilling, threading, grooving

EDM & Grinding

Wire and sinker EDM for features inaccessible by conventional cutting — cooling holes, intricate slots, and hardened tool steels. Surface and cylindrical grinding for flatness and dimensional accuracy beyond milling capability.

  • Wire EDM: Sodick AP300L — 12" × 16" work envelope
  • Sinker EDM: Charmilles Roboform 54
  • Grinding: Okamoto ACC 618 DX — flatness to 0.0001"

Quality & Inspection

Every first article receives a full balloon-marked inspection report. Production parts are sampled per AQL or customer-specified plans. Material certifications and full traceability are supplied with every shipment as standard.

  • CMM: Zeiss Contura G2 — accuracy to 1.2 + L/350 µm
  • Software: PC-DMIS, full GD&T capability
  • Docs: FAIR, material certs, CoC, SPC charts on request
  • Certifications: AS9100D, ISO 9001:2015
Materials

What We Cut

Titanium

Ti-6Al-4V, Ti-3Al-2.5V, CP grades. Primary material for structural aerospace applications.

Inconel

Inconel 625, 718, Waspaloy. High-temperature turbine and engine components.

Aluminium

2024, 6061, 7050, 7075. Structural and interior aerospace parts.

Stainless Steel

15-5PH, 17-4PH, 300 and 400 series. Brackets, fittings, and structural hardware.

Exotic Alloys

Hastelloy, Monel, Kovar, A286. Call to discuss specific alloy requirements.

Steels

4130, 4340, 300M, maraging grades. Landing gear and structural components.

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